[EN] Bosch Rexroth Web Seminar: Functional possibilities with configured multistation manifolds

Optimizing Supply Chain with Bosch Rexroth

Introduction to the Event

• Marvin Mealing introduces himself as the product owner for ManaFolts and outlines the focus of the session on optimizing supply chains using Bosch Rexroth's standardized design and manufacturing.

• A short video will be presented to showcase Bosch Rexroth's capabilities in manufacturing and design.

Live Demonstration Overview

• The HSR Configurator will be demonstrated, highlighting how it can significantly reduce engineering times.

• An overview of the manifold plant in Lore is provided, emphasizing customer specifications as a starting point for designing manifolds.

Manufacturing Process Insights

• The manufacturing process includes drilling, deepening for quality assurance, washing, assembly of various manifold types, testing, and shipping directly to customers.

• The proximity of the manufacturing facility is noted, indicating that live impressions are available nearby.

Supply Chain Optimization Discussion

• The discussion transitions into optimizing supply chains by utilizing Bosch Rexroth as a manifold supplier.

• Key steps in a typical supply chain include sales engineering, building material lists, hydraulic schemes, purchasing components from multiple suppliers, stock management, assembly/testing before shipping.

Benefits of Using Bosch Rexroth

• By choosing Bosch Rexroth for manifolds, companies can streamline logistics by handling only one assembly group instead of multiple valve suppliers.

• Emphasis on benefits from standardization in manufacturing and design processes which simplifies operations.

Standardization Focus: HSR Bar Manifold

• Introduction to the HSR bar manifold featuring multi-station options (1 to 10 stations), customizable connection ports (lateral or bottom), and surface treatments (sync coded or phosphated).

• Variants can be selected through the configurator tool which allows customization while maintaining high standards.

Audience Engagement: Hydraulic Functions Inquiry

• Questions posed to the audience regarding hydraulic functions they plan to implement with multi-station manifolds; encourages participation from engineers present.

• Examples given include pressure relief functions within power units and various machine functions such as clamping.

Actuator Control and Hydraulic Applications

Overview of Actuator Control and Applications

• Discussion on actuator control, fatigue, endurance, winch release mechanisms, brake release systems, and manifolds for Cytopack testing.

• Typical applications include work platforms and hydraulic fixtures; the specifics depend on the OEM or machine being handled.

Multi-Station Manifolds Supply Sources

• Inquiry about sources for multi-station manifolds: whether they are assembled in-house or sourced from suppliers like Bosch Rexroth.

• Survey results indicate nearly half of participants perform in-house assembly; however, 36% source from Bosch Rexroth, which was higher than expected.

Challenges with Hydraulic Manifolds

Identifying Hurdles in Business

• Participants asked to share hurdles faced with hydraulic manifolds; engineering challenges were highlighted as a leading concern.

• Other significant issues include availability, cost calculation, and hydraulic engineering.

Product Specifics and Configurations

Features of Hydraulic Products

• The product range includes various sizes (6 to 22), customizable ports, and pressure types up to 350 bars.

• Options available include integrated pressure relief valves within the manifold or blocking functions for inlet management.

Live Demonstration of HSR Configurator

• Transitioning to a live demo showcasing the HSR configurator's capabilities for optimizing supply chains and engineering processes.

• The goal is to configure an HSR quickly while demonstrating all necessary documentation within five minutes.

Navigating the HSR Configurator

Step-by-Step Configuration Process

• Introduction to using the HSR Configurator directly from Bosch Rexroth’s website; emphasis on user navigation through sections related to industrial hydraulics.

• Users can scroll down to find product overviews and access various configurators offered by Bosch Rexroth.

Initial Configuration Steps

• Starting configuration involves selecting a smaller manifold with two stations; size six is chosen along with NBR seals and measuring ports.

• Further customization includes choosing port locations and coding options such as phosphated finishes before proceeding with function selection.

How to Configure a Hydraulic Valve Manifold

Initial Configuration of the Valve

• The configuration begins with selecting a cap for the valve, allowing users to choose various pressure settings. Users can opt for a specific pressure setting for testing before shipping.

• Users can select from multiple spool types, including options for pressure relief and pressure-less circulation. Visual schematics aid in understanding abbreviations associated with piston types.

Building the Valve Station

• The live configuration interface displays real-time updates as users select components. Position monitoring is an optional feature that enhances safety functions but is not required at this stage.

• After naming the function (e.g., "standard function"), users can search by material number to find specific components needed for their configuration.

Utilizing Information Features

• An info button provides details about each component's functionality, ensuring users understand what they are configuring.

• If a material number does not appear during a search, it indicates that it is not yet integrated into the configurator.

Completing the HSR Configuration

• Users finalize their selection by choosing specific functions like throttle and check valves, which simplifies the process without needing extensive knowledge of type codes.

• The configuration process allows quick assembly of two stations with minimal complexity, demonstrating efficiency in engineering design.

Documentation and CAD Models

• Upon completion, users receive full documentation of their manifold design via email after entering their address. This includes downloadable PDFs available in multiple languages.

• Additional resources such as CAD models and dimensional drawings are accessible in various file formats (e.g., DXF), catering to different engineering needs.

• Document requests typically take between five to thirty minutes for processing, allowing engineers to continue working on designs while waiting.

Documentation and Configuration Process Overview

CAD Models and Documentation Speed

• The 3D models take time to generate, but the PDF documentation is typically available within minutes.

• Users can access a link in the documentation that redirects them back to their configuration point, ensuring continuity even if they forget to save.

Bill of Materials and Accessory Integration

• The Bill of Material (BOM) is included in the documentation, allowing users to download it directly from the configurator. Users can select technical positions for customization.

• Currently, pressure indicators or inlet filters are not available; however, there are plans to integrate pressure sensors next year.

Configurator Functionality and User Queries

• Proportional valves can be used within the configurator, with a slide showing overall possibilities soon to be presented.

• If a desired component isn't listed in the configurator, users can utilize wildcard searches by entering material numbers or type codes for better results.

Voltage Options and Pricing Information

• Various voltage options are available; however, 12 volts is currently not an option for some valves—users may need to use wildcards instead. AC 110 volts is available for certain models.

• Pricing information can be accessed through login credentials; internal colleagues and sales partners have specific access rights while customers must register for accounts. Pricing visibility requires logging in as a Bosch employee or partner.

Configuration Demonstration and Efficiency Features

• After logging in, users gain access to additional functions such as gross price calculations and favorites management for quicker engineering processes. Similar functionalities exist across different user roles (e.g., partners).

• A demonstration shows how quickly configurations can be completed using pre-configured vertical stackings, enhancing efficiency during setup processes like configuring HSR systems within 60–90 seconds. Users can copy or move circuit diagrams easily during this process.

How to Optimize Your Supply Chain with HSR Configurator

Introduction to the HSR Configurator

• Marvin Mealing introduces himself as the product owner for ManaFolts, outlining the focus on optimizing supply chains using the HSR configurator.

• The discussion emphasizes reliance on standardized design and manufacturing processes, showcasing software tools that save time during engineering.

Key Functionalities of the HSR Configurator

• The configurator allows users to quickly configure complex functions, demonstrating efficiency in manifold setup.

• A notable feature is the consultation request functionality, enabling customers to directly ask for quotations through an inquiry form.

• Urgent requests can be routed efficiently to sales engineers or specific contacts via email.

Manufacturing Process Overview

• The process begins with customer specifications leading to 3D designs and hydraulic schemes before moving into manufacturing stages like drilling and assembly.

• Quality assurance includes multiple washings and testing phases before shipping completed manifolds directly to customers.

Supply Chain Optimization Insights

• The traditional supply chain involves several steps: gathering requirements, sales engineering, purchasing components, and assembly/testing before delivery.

• Bosch Rexroth offers a streamlined approach by handling engineering and logistics for fully assembled manifolds, reducing complexity for distributors and OEMs.

Overview of HSR Bar Manifold and Its Benefits

Introduction to Standardization

• The discussion begins with the advantages of handling a single assembly group, which simplifies management compared to dealing with multiple valves and processes.

• Emphasis on high standardization in manufacturing, design, and product offerings is highlighted as a key benefit.

Features of the HSR Bar Manifold

• The HSR bar manifold can accommodate between one to ten stations; currently showcased is an eight-station model.

• Users have options for connection ports (lateral or bottom), as well as surface treatments like sync coating or phosphating.

Customization Options

• Variants can be configured through a configurator tool, allowing users to select specific drilled blocks for their desired assembled manifold.

• An open question posed to the audience regarding hydraulic functions that could be addressed by multi-station manifolds encourages engagement from engineers present.

Applications and Functions of Multi-Station Manifolds

Common Uses in Engineering

• Discussion includes typical applications such as pressure relief functions in HPUs and various actuator controls within OEM machines.

• Specific examples provided include winch release mechanisms, brake releases, and manifolds used for Cytopack tests.

Audience Engagement on Applications

• Participants are encouraged to share their experiences with hydraulic fixtures and other applications relevant to their work environments.

Supply Chain Insights for Multi-Station Manifolds

Sourcing Information

• A question arises about sourcing multi-station manifolds—whether they are assembled in-house or sourced from suppliers like Bosch Rexroth.

• Survey results indicate nearly half of participants perform in-house assembly, while 30% source from Bosch Rexroth, revealing insights into industry practices.

Challenges Faced by Engineers

• Key hurdles identified include engineering challenges, availability issues, cost calculations, and hydraulic engineering concerns based on audience feedback.

Product Specifications and Configurator Demonstration

Detailed Product Features

• The manifold offers various sizes (6 up to 22), configurable port sizes, and pressure types up to 350 bars.

• Options include integrated pressure relief valves or blocking functions for inlet control within the manifold setup.

Live Demonstration Preparation

• Transitioning into a live demo showcasing how quickly an HSR can be configured using the configurator tool is introduced.

Configuring an HSR: Step-by-Step Process

Engaging with the Configurator Tool

• The presenter expresses eagerness about demonstrating the configuration process within five minutes while ensuring all necessary documentation is included.

Optimizing Engineering Processes

• Focus shifts towards optimizing supply chains through standardized products while utilizing tools like the HSR Configurator for efficient engineering solutions.

Navigating the Bosch Rexroth HSR Configurator

Introduction to the HSR Configurator

• The session begins with an introduction to the Bosch Rexroth webpage, specifically focusing on the industrial hydraulics section.

• Users are guided to find a full product overview and configurators available within the Industrial Hydraulics (IH) section.

Starting Configuration Process

• The configuration process starts with a simple setup of two stations using size number six and normal NBR ceilings, including measuring ports for customer convenience.

• Users can select different port configurations; however, not all combinations are possible. A phosphated manifold is chosen for finishing.

Function Selection and Valve Configuration

• The user selects a standard pressure relief function, allowing for material number searches or full configuration by choosing specific valves.

• Various spool types can be selected for directional valves; graphical representations aid in understanding valve options better than text descriptions.

Finalizing Station Setup

• Position monitoring options are available but not necessary for this configuration. Users can view a complete hydraulic scheme of their setup at any time.

• A material number search feature is demonstrated, emphasizing that users need accurate material numbers to proceed with configurations.

Completing the HSR Configuration

• After entering a valid material number, users can quickly integrate special valves into their configuration without needing extensive knowledge of type codes.

• The session concludes with selecting additional functions like check valves and finalizing station setups while ensuring only necessary ports are included in the design.

How to Efficiently Configure a Manifold

Overview of Configuration Process

• The configuration process for a manifold is straightforward, taking approximately seven and a half minutes, including explanations and questions. If users are familiar with the clocking valve, it can be completed in about five minutes.

• Users can download full documentation of the manifold in various languages by entering their email address and requesting the documents. A link will be sent via email to access the PDF file.

• CAD models can also be requested, providing dimensional drawings in different formats (e.g., DXF). This flexibility allows designers to choose between inch or millimeter measurements based on their needs.

Document Retrieval and Timing

• Typically, it takes between five to thirty minutes to receive requested documents via email due to asynchronous file creation. However, PDFs are usually available within minutes.

• Documentation includes links that allow users to return directly to their configuration point if they need to make adjustments after downloading documents.

Bill of Materials and Accessories

• The complete bill of materials is included in the documentation. Users can customize their technical positions and download this list as needed.

• Currently, pressure indicators or inlet filters are not available for integration into configurations; however, plans exist for future inclusion of pressure sensors next year.

Configurator Features

• Proportional valves are supported within the configurator. Users can utilize wildcard plates for intermediate or terminating valves by entering material numbers or type codes during configuration.

• Various voltage options are available; however, 12 volts is currently not an option for all valves. Some AC voltages like 110 volts are offered instead.

Pricing Information

• Pricing information from configurations is accessible but varies depending on user status (internal colleagues or sales partners). Delivery times are always visible during the configuration process.

Maximizing Efficiency with the HSR Configurator

Overview of Delivery and Access

• The maximum delivery time for the manifold is six weeks, accessible through a login portal.

• Bosch employees can log in directly; customers need to register or use their credentials.

Features After Logging In

• Upon logging in, users gain access to gross price calculations and additional functions like editing favorites for quicker engineering processes.

• Users can save configurations under specific names, enhancing efficiency in managing manifold setups.

Configuration Process

• The speaker demonstrates configuring an HSR within 60 to 90 seconds by deleting original functions and selecting new configurations.

• Pre-configured vertical stackings are available for repetitive functions, streamlining the configuration process significantly.

Consultation Requests

• A consultation request feature allows customers to inquire about quotations directly from sales engineers.

• An inquiry form is provided that routes requests to appropriate contacts, ensuring timely responses.

Functionality Insights

• The presentation highlights various functionalities within the HSR configurator, showcasing its extensive capabilities.

• Examples include inlet functions with blocking mechanisms and pressure reduction valves integrated into configurations.

Advanced Configuration Options

• The configurator supports complex setups such as rapid motion valves combined with blocking valves for enhanced safety features.

• Proportional valves and clamping functions (both double acting and single acting) are also included in the wide portfolio of options available.

User Feedback and Future Improvements

• Questions regarding additional valve inclusions were addressed; counterbalance valves are already integrated into the system.

• Discussions on future improvements include eStore integration for purchasing via Rexford store and enhancements based on user feedback.

Configuration and Advantages of HSR Software

Quick Configuration with Documentation

• Once familiar with the software, configuring your HSR can be done in minutes, aided by comprehensive documentation.

• The use of standardized products from Bosch Rexroth not only saves time but simplifies the engineering process by allowing for the purchase of single components rather than building everything from scratch.

Benefits of Standardization

• Standardization streamlines supply chain processes, making it easier to engineer and procure components.

• One significant advantage highlighted is the extensive documentation available for manifold systems, which consolidates information effectively.

Accessing Documentation and Resources

• Participants will receive documentation upon registration, along with additional resources available on the web.

• The Manifold's website offers access to product details, capabilities, success stories, and fact sheets related to various topics.

Tutorials and Direct Support

• Detailed tutorials for configuring an HSR are available for users who prefer a step-by-step approach at their own pace.

• Users are encouraged to reach out directly via LinkedIn or contact their local sales department for personalized assistance or inquiries about configurations.

Upcoming Events

• The next webinar is scheduled in five weeks on November 30th, focusing on new software-related products like H4U.