How does an Electric Motor work? DC Motor explained

How does an Electric Motor work? DC Motor explained

Understanding the Basics of DC Motors

Overview of DC Motors

  • Paul introduces the topic, stating that the video will cover the basics of how a DC motor works.
  • DC motors convert electrical energy into mechanical energy and are commonly found in power tools, toy cars, and cooling fans.

Structure and Components

  • The motor features a metal protective casing (stator), a sharp tip for attaching gears or blades, and a plastic end cap with terminals for power supply connection.
  • Inside, there are permanent magnets creating north and south poles. The shaft transfers mechanical energy while the rotor consists of laminated disks with T-shaped arms.

Electromagnetic Functionality

  • Coil windings around the rotor's arms carry electrical current, producing an electromagnetic field that facilitates rotation through controlled timing and polarity.
  • The commutator connects coil ends to segmented plates that create circuits essential for motor operation.

Circuit Completion Mechanism

  • Brushes rub against commutator segments to complete circuits allowing electricity flow from terminals through coils back to terminals.
  • Understanding these components is crucial for grasping how DC motors function effectively.

Fundamentals of Electricity in Motor Operation

Current Flow Dynamics

  • Electricity is defined as electron flow; direct current (DC) means electrons move in one direction from battery terminals.
  • Free electrons within copper wires can move when voltage (pressure) is applied, enabling them to flow in a complete circuit.

Electron Flow vs. Conventional Current

  • Two terms are introduced: electron flow (actual movement from negative to positive terminal) and conventional current (assumed movement from positive to negative).

Magnetic Principles Relevant to DC Motors

Characteristics of Permanent Magnets

  • Permanent magnets have fixed magnetic fields with north and south poles; they attract or repel based on polarity.
  • Magnetic field lines run from north to south pole; their density indicates strength—visible using iron filings.

Interaction Between Magnets

  • When two magnets approach each other, like poles repel while opposite poles attract, concentrating magnetic field lines at points of attraction.

Electromagnetism in Action

Generating Electromagnetic Fields

  • Connecting wires between battery terminals allows electron flow which generates an electromagnetic field around the wire.

How Do DC Motors Work?

Understanding Electromagnetic Fields in Coils

  • Wrapping wires into a coil enhances the electromagnetic field, creating a stronger magnetic field essential for motor operation.
  • The coils of wire, referred to as windings, are crucial; simpler designs with single coils can jam and halt rotation. More coils lead to smoother operation.

Coil Configuration and Commutator Functionality

  • A typical rotor contains at least three coils positioned 120 degrees apart to ensure smooth rotation, with commutator plates isolating each coil electrically.
  • The rotor or armature consists of laminated iron disks insulated from one another to minimize eddy currents that reduce motor efficiency.

Eddy Currents and Their Mitigation

  • Engineers segment the rotor into insulated disks to limit large eddy currents caused by induced electro-motive forces (EMFs), enhancing overall efficiency.
  • The commutator is made up of small copper plates connected to the shaft, delivering electricity through brushes that maintain contact with these plates.

Role of Brushes and Electrical Flow

  • Brushes rub against commutator segments, allowing electricity flow into the coils when circuits are completed; this process generates arcs leading to wear over time.

Fleming's Left-Hand Rule Explained

  • Fleming's left-hand rule helps determine the direction of force on a wire within an electromagnetic field using conventional current rather than electron flow.
  • To apply this rule: extend your left hand with fingers representing magnetic fields and current directions; thumb indicates force direction.

Practical Application of Fleming's Rule

  • In practical examples, adjusting finger positions according to current direction allows visualization of force effects on wires in different configurations.

Analyzing Motor Rotation Dynamics

  • When considering coil dynamics: one half experiences downward force while the other half experiences upward force due to opposing current flows, resulting in rotation.

Components of a DC Motor

Understanding the Flow of Current in Coils

The Basics of Current Flow

  • The conventional current flows from the positive terminal of the battery into plate A, then through coils one and three, moving to plates B and C before returning to the battery.
  • In this setup, coil one experiences a downward force on its right side and an upward force on its left side, while coil three has opposing forces that facilitate rotation.

Forces Acting on Coils

  • As current flows through plate A into coil one and exits via plate B, it generates upward and downward forces: upward on the left side of coil one and downward on its right.
  • The flow continues through plates II into coil two, creating similar forces with an upward force on the left side of coil two and a downward force on its right.

Continuous Current Flow Dynamics

  • The current's path includes flowing through various plates (B, C), affecting all coils sequentially. This creates consistent upward and downward forces across each coil.
Video description

DC Motor explained - in this video we look at how does a dc motor work to understand the basic working principle of a DC motor. We consider conventional current, electron flow, the winding, armature, rotor, shaft, stator, brushes, brush arms, terminals, emf, electromagnets, magnetic attraction as well as detailed animations for how the dc motor works. LEARN MORE HERE: https://theengineeringmindset.com/dc-motor-explained/ Sign up for our FREE engineers newsletter for updates, competitions, news and offers 🎁 Link: http://engmind.info/Engineers-Report 🎁 Get the Fleming's PDF guide here for FREE ➡️ http://engmind.info/flemings-pdf-guide WATCH THESE! Solenoid DIY ▶️ https://youtu.be/BbmocfETTFo Capacitors ▶️ https://youtu.be/X4EUwTwZ110 Inductors ▶️ https://youtu.be/KSylo01n5FY Pumps ▶️ https://youtu.be/XpcCUtYzwy0 ⚡🛠️ TOOLS YOU NEED 🛠️⚡ ************************************** Get this electronics book ➡️ https://amzn.to/41cCJPk Professional Multimeter -➡️ https://amzn.to/3xu2Vaw Good multimeter -➡️ https://amzn.to/3xrbuTd Professional clamp meter ➡️ https://amzn.to/4140FnK Good Clamp meter ➡️ https://amzn.to/3xqt2is Outlet tester ➡️- https://amzn.to/3kavg2l Energy monitoring plug ➡️ https://amzn.to/3SkfPl7 Battery tester -➡️ https://amzn.to/3S3fHWI Basic electronics kit ➡️ https://amzn.to/3xuLiqS MY FAVOURITE GEAR 🎥 My camera - https://amzn.to/3YCZ7Q9 🎤 My Microphone - https://amzn.to/3YYXsUC ⌨️ My Keyboard - https://amzn.to/3lBsl33 🖥️ My monitor - https://amzn.to/415BGjW 🎧 My headphones - https://amzn.to/3lN7R7u 👋 SOCIALISE WITH US 👋 ******************************* 👉FACEBOOK: https://facebook.com/theengineeringmindset/ 👉TWITTER: https://twitter.com/TheEngMindset 👉INSTAGRAM: https://instagram.com/engineeringmindset/ 👉WEBSITE: https://TheEngineeringMindset.com 👀 Links - MUST WATCH!! 👀 ******************************* ⚡ELECTRICAL ENGINEERING⚡ 👉How electricity works: https://youtu.be/mc979OhitAg 👉Three Phase Electricity: https://youtu.be/4oRT7PoXSS0 👉How Inverters work: https://youtu.be/ln9VZIL8rVs 👉How TRANSFORMER works: https://youtu.be/UchitHGF4n8 👉How 3 Phase electricity works: https://youtu.be/4oRT7PoXSS0 👉How Induction motor works: https://youtu.be/N7TZ4gm3aUg 👉What is a KWH: https://youtu.be/SMPhh8gT_1E 👉How induction motor works: https://youtu.be/N7TZ4gm3aUg ❄️ CHILLER ENGINEERING ❄️ 👉Chiller Efficiency improvements: https://youtu.be/8x3MiO5XjhY 👉Chilled water schematics: https://youtu.be/ak51DHAiuWo 👉Chiller crash course: https://youtu.be/K0xAKzdROEg 👉Chiller types: https://youtu.be/gYcNDT1d30k 👉Chillers/AHU/RTU: https://youtu.be/UmWWZdJR1hQ 👉Water cooled chiller Part1: https://youtu.be/0rzQhSXVq60 👉Water cooled chiller Part2: https://youtu.be/3ZpE3vCjNqM 👉Water cooled chiller advanced: https://youtu.be/QlKSGDgqGF0 👉Air cooled chiller: https://youtu.be/0R84hLprO5s 👉Absorption Chiller : https://youtu.be/Ic5a9E2ykjo 👉Chiller/Cooling tower/AHU: https://youtu.be/1cvFlBLo4u0 👉Chiller flow rate: https://youtu.be/tA1_V6-dThM 👉Chiller fault troubleshooting: https://youtu.be/Zu0LVVNNVSw 👉Chiller COP calculation: https://youtu.be/h5ILlZ8nyHE 👉Chiller cooling capacity calcs: https://youtu.be/BZxXIdxVKeY 👉Chiller compressors: https://youtu.be/7Bah__spkTY 👉Chiller expansion valve: https://youtu.be/dXiV5YzTZQ4 👉Chiller surge: https://youtu.be/DQK_-vxObiw 👉Chiller compressor centrifugal: https://youtu.be/PT0UIqAGacg 👉Chiller cooling capacity: https://youtu.be/f-N4isgQRGQ 🌡️ HVAC ENGINEERING 🌡️ 👉HVAC Basics: https://youtu.be/klggop60vlM 👉Boilers/AHU/FCU: https://youtu.be/lDeuIQ4VeWk 👉How Heat Pump works: https://youtu.be/G53tTKoakcY 👉Heat pumps advanced: https://youtu.be/G53tTKoakcY 👉Fan Coil Units: https://youtu.be/MqM-U8bftCI 👉VAV Systems: https://youtu.be/HBmOyeWtpHg 👉Pump calculations: https://youtu.be/99vikjRrlgo 👉Fan and motor calculations: https://youtu.be/rl-HQRzL-kg 👉HVAC Cooling coils: https://youtu.be/oSs-4Ptcfhk 👉Cooling towers: https://youtu.be/UzHJWNL2OtM ⚗️ REFRIGERATION SYSTEMS 🌡️ 👉How refrigerants work: https://youtu.be/lMqoKLli0Y4 👉Thermal expansion valves: https://youtu.be/oSLOHCOw3yg 👉Refrigeration design software: https://youtu.be/QqP5aY6liAg 👉Design refrigeration system: https://youtu.be/TPabv9iDENc 👉How A/C units work: https://youtu.be/Uv3GfEQhtPE ⚗️ REFRIGERANTS ⚗️ 👉Refrierant retrofit guide: https://youtu.be/1OqgLcU2buQ 👉Refrigerant types, future: https://youtu.be/J77a0keM2Yk 👉How refrigerants work: https://youtu.be/lMqoKLli0Y4 🌊 HYDRONICS 🌊 👉Primary & Secondary system: https://youtu.be/KU_AypZ-BnU 👉Pumps: https://youtu.be/TxqPAPg4nb4 👉Pump calculations: https://youtu.be/99vikjRrlgo 🔥➡️❄️ HEAT EXCHANGERS 🔥➡️❄️ 👉Plate Heat Exchangers: https://youtu.be/br3gkrXTmdY 👉Micro plate heat exchanger: https://youtu.be/xrsbujk4u6k 💻 DATA CENTERS 💻 👉Data Center cooling: https://youtu.be/xBxyhxmhigc 🔬 PHYSICS 🔬 👉What is Density: https://youtu.be/r0Ej0xB-0C8 🎬 DOCUMENTARY 🎬 👉WW2 Bunker HVAC engineering: https://youtu.be/xEzz-JkPeLQ dc motor, #electricity #engineering #physics