COMO se HACE el PAPEL HIGIÉNICO en ROLLO🧻| ASÍ se PRODUCEN 83 MILLONES de ROLLOS de PAPEL HIGIÉNICO
How is Toilet Paper Made?
The Origins of Toilet Paper
- Approximately 83 million rolls of toilet paper are consumed daily worldwide, highlighting its essential role in households.
- Toilet paper was developed in 1857 by American entrepreneur Joseph Gayetty, initially marketed as "therapeutic paper" with pre-cut sheets.
- The roll format was invented in 1890, revolutionizing the product's accessibility and practicality for consumers.
Global Consumption Statistics
- Each person uses about 100 rolls annually, totaling around 21 billion rolls globally each year—enough to circle the Earth multiple times.
Recycling Process in Toilet Paper Production
- To reduce deforestation, the industry heavily relies on recycling used papers from schools, offices, and universities.
- A meticulous selection process ensures only high-quality papers that meet strict purity standards are chosen for recycling.
Transformation into Pulp
- Once collected and sorted, recycled paper is compacted into bales to save space during storage before processing begins.
- About 200 tons of paper are recycled daily using a machine called a pulper that disintegrates the paper into its basic fibers by mixing it with water.
Cleaning and Bleaching Process
- After pulping, impurities like staples and plastics are removed through filters and screens designed to separate larger particles from cellulose fibers.
- Ink removal involves a flotation process where air bubbles carry ink particles to the surface for removal after adding surfactants to aid adhesion.
Final Processing Steps
- The cleaned pulp undergoes further processing where excess water is squeezed out before being cut for bleaching to achieve desired whiteness.
- Lignin removal occurs through chemical bleaching in a controlled environment to enhance brightness while maintaining fiber integrity.
How is Toilet Paper Made?
The Production Process of Toilet Paper
- The process begins with large rolls of toilet paper, known as mother rolls, which can contain up to 75 km of paper. These rolls are eventually cut into smaller, commercially-sized rolls that we use in bathrooms.
- In the conversion section of the factory, mechanical operations take place to cut the paper into smaller rolls. The first step involves unrolling the mother rolls in a controlled manner to prepare for cutting.
- As the paper unrolls, it passes through a perforating machine that creates small indentations along its length. This allows users to easily tear off sheets of uniform size, typically between 10 and 12 cm long.
- A decorative embossing pattern is applied to enhance thickness and absorbency. This process also adds volume and softness to the sheets by giving them a raised texture.
- Two cardboard sheets are created and glued together diagonally to form a continuous tube. This tube is then cut into sections for rolling double-layered toilet paper onto it.
Final Steps in Toilet Paper Production
- Once rolled onto cardboard tubes, an automatic blade cuts each roll into standard sizes (10 cm wide). The end of each roll is sealed with glue to prevent unraveling before packaging.
- Commercially intended rolls are individually wrapped in paper while those for home use are packaged in transparent plastic, available in quantities ranging from 4 to 30 units.