I PUT A SUPER BIKE ENGINE IN A PEUGEOT 106 + **FIRST DRIVE**

Peugeot 106 Engine Swap Project

Introduction to the Project

• The creator introduces their Peugeot 106 and mentions a decision made four months prior to replace its 1.1 L engine with one from a motorbike.

• Acknowledges challenges faced, including rust issues that could potentially lead to reshelling the car, which they are determined not to do.

Addressing Rust Issues

• The creator uses a grinder as their primary tool for addressing rust, resulting in a significant hole that requires more than just filler.

• After cutting sheet metal and welding it in place, they apply matte black paint for protection, indicating it's not aesthetically pleasing but functional.

Interior Overhaul

• The interior is described as filthy and moldy; the creator purchases bucket seats and a steering wheel from Facebook Marketplace for weight reduction.

• Emphasizes the importance of removing excess weight from the car for performance gains while also cleaning out years of dirt buildup.

Drivetrain Modifications

• Discusses receiving drivetrain parts and plans to attach a sprocket to the Peugeot gearbox so that it can be powered by the bike engine using a chain.

• Describes creating a box contraption for mounting components securely while allowing chain adjustment similar to motorcycle setups.

Reinforcing Components

• The creator attempts multiple iterations of making diff housing stronger using thicker steel plates and angle iron after initial failures.

• Details on drilling holes for plug welding indicate an effort to ensure structural integrity despite previous bending issues during testing.

Wiring Challenges

• Shares struggles with wiring integration between bike components and Peugeot systems, employing trial-and-error methods to merge them effectively.

• Mentions extensive soldering work (over 100 wires), focusing on extending necessary connections like ignition and fuel pump wiring.

Final Steps Before Completion

• After connecting various systems, including exhaust fabrication from spare parts, motivation increases as progress is made towards completion.

• Highlights final tasks such as installing the bike's fuel tank in the boot and running new fuel lines while preparing for potential driving tests.

First Start and Test Drive of the Car

Building Excitement for the Project

• The speaker expresses pride in their work, highlighting that they built the car from tubing and plate, which adds to their satisfaction.

• A significant upgrade is made with a big brake kit, replacing smaller discs, enhancing performance and safety.

Initial Challenges with Starting the Engine

• The engine initially runs only on WD40 due to a disconnected tilt sensor that prevents fuel flow if tipped over.

• After reconnecting the tilt sensor, there’s excitement as the engine successfully starts for the first time.

First Test Drive Experience

• Becky takes the car for its first drive; there's anticipation as it moves up a hill without issues.

• The speaker notes how strange it feels to drive but is thrilled that it's operational despite some noise from the solid-mounted engine.

Performance Observations During Driving

• The sound of the engine is described as harsh; however, there’s relief that it continues running well during this initial test.

• Both speakers express disbelief at how loud and functional the car is while driving.

Reflections on Speed and Future Plans

• There’s humor about speed readings on a private road; caution is exercised not to push too hard before an upcoming MOT (Ministry of Transport test).

• The video concludes with a call to action for viewers to like, comment, and subscribe.